Question
What is a fillet seal?
Expert Answer
A fillet seal is a wedge, or cove, of high-strength waterproofing mortar formed along the internal angle where one concrete surface meets another — most often the junction between a wall and a floor slab, but also at the base of upstands, kerbs, plinths and around service penetrations. That 90-degree internal angle is one of the most vulnerable points in any tanking or coating system: it concentrates structural stress and cracking, it is where water collects under pressure, and it forces a membrane or liquid coating to turn a sharp corner where it thins, bridges a gap, or tears under thermal and structural movement. The fillet removes that problem by rounding the sharp corner into a smooth curve, typically 25-50mm radius, so the waterproofing can be dressed over it in one continuous sweep with no stress concentration and no unsupported span. Fillet seals are a defining detail of Type A (barrier) tanking under BS 8102, where a cementitious or epoxy fillet is run continuously around every wall-to-floor and wall-to-wall junction before the slurry or membrane is applied; the fillet both reinforces the joint and creates the geometry the coating needs. The mortar used is usually a rapid-setting, high-strength cementitious repair mortar or an epoxy mortar, and it is often keyed into a chase cut at the junction so it locks mechanically into the structure rather than simply sitting on the surface. Where a junction is actively leaking, the fillet is normally combined with a hydrophilic waterstop or low-viscosity resin injection through the joint so the water path is sealed before the fillet and coating go on. Done well, a fillet seal is the difference between a basement or lift pit that stays dry and one that weeps at the floor line within months. MPS Concrete Solutions forms fillet seals as part of basement tanking, lift pit and car park deck waterproofing across the UK.
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